How to Use Lifting Chains Safely and Correctly

Using a lifting chain may look straightforward, but incorrect use remains one of the most common causes of lifting accidents. In most cases, failures happen not because the chain is weak—but because it is used the wrong way.

This practical guide explains how to use lifting chains step by step, helping operators lift safely, efficiently, and with confidence.

What Is a Lifting Chain Used For?

A lifting chain is designed to lift and suspend loads vertically or at controlled angles using cranes, hoists, or overhead systems. Unlike transport or towing chains, lifting chains are manufactured from alloy steel and certified specifically for overhead lifting.

Common uses include:

Crane lifting operations

Chain hoist systems

Chain sling assemblies

Heavy machinery positioning

Choose the Correct Lifting Chain

Before lifting anything, selection is critical.

Check:

Working Load Limit (WLL)

Chain grade (typically G80 lifting chain)

Chain diameter and length

Sling configuration (single-leg, multi-leg)

Using a lifting chain below the required capacity is unsafe—even if the load “looks light.”

Inspect the Lifting Chain Before Use

Never skip inspection.

Before every lift:

Check for cracks, bends, or wear

Look for elongated or twisted links

Inspect hooks and safety latches

Verify identification markings

A damaged lifting chain should never be used, even once.

Attach the Lifting Chain Properly

Correct attachment prevents slippage and shock loading.

Best practices:

Seat hooks fully in lifting points

Avoid side loading hooks

Ensure chain legs are not twisted

Use grab hooks only on compatible chain links

Proper connection is essential for lifting chain safety.

Control Lifting Angles

Lifting angle has a major impact on load capacity.

Vertical lifts provide maximum WLL

As angle increases, capacity decreases

Never exceed the rated sling angle

When using a lifting chain sling, always follow angle ratings provided by the manufacturer.

Lift Smoothly and Avoid Shock Loads

Shock loading is extremely dangerous.

Always:

Lift slowly and steadily

Avoid sudden starts or stops

Keep the load balanced

Never drag or jerk the lifting chain

Even a high-quality heavy duty lifting chain can fail if shock loaded repeatedly.

Monitor the Load During the Lift

During lifting:

Keep people clear of the load

Watch for load rotation or slipping

Stop immediately if anything feels wrong

Safe lifting is not just about equipment—it’s about awareness.

Lower and Store the Lifting Chain Correctly

After use:

Lower the load slowly

Remove tension before disconnecting

Clean and dry the lifting chain

Store it in a clean, dry place

Good storage extends chain life and keeps inspections easier.

Common Mistakes When Using Lifting Chains

Avoid these frequent errors:

Using transport chain instead of lifting chain

Exceeding rated capacity

Side loading hooks

Skipping inspections

Dragging chains across sharp edges

Most accidents trace back to one of these mistakes.

A Practical Tip (Soft Product Mention)

If lifting feels unstable or the chain seems bulky to handle, the issue may be chain size or grade selection, not technique.

In many cases, switching to a properly rated alloy lifting chain allows safer lifting with better handling—without changing the hoist or crane.

Final Thoughts

Knowing how to use lifting chains correctly is essential for safe and efficient lifting. From selection and inspection to attachment and movement, every step matters.

A lifting chain is a powerful tool—but only when used with respect and proper technique.