How to Use Chain Hoist for Lifting

A chain hoist may look simple, but safe lifting depends heavily on how the lifting chain is used during operation. Many lifting incidents occur not because the hoist fails, but because the chain is overloaded, twisted, or handled incorrectly.

This guide explains how to use a chain hoist for lifting step by step, with a focus on correct lifting chain use, safety, and efficiency.

What Is a Chain Hoist?

A chain hoist is a mechanical lifting device that uses a lifting chain to raise or lower loads vertically. Chain hoists can be manual or powered and are widely used in workshops, factories, construction sites, and maintenance operations.

The lifting chain is the component that directly supports the load, making correct use essential for safety.

Select the Right Lifting Chain and Hoist

Before lifting, confirm that:

The hoist’s rated capacity exceeds the load

The lifting chain is certified for overhead lifting

The chain grade (commonly G80 lifting chain) is appropriate

Chain length is sufficient for the lifting height

Never exceed the working load limit of the lifting chain, even if the hoist itself appears strong enough.

Inspect the Lifting Chain Before Use

Always inspect the lifting chain before operating a chain hoist.

Check for:

Cracks or bent links

Excessive wear or elongation

Twisted chain links

Damaged hooks or missing latches

Unreadable identification markings

A damaged lifting chain must be removed from service immediately.

Position the Chain Hoist Correctly

Correct hoist positioning reduces stress on the lifting chain.

Best practices:

Align the hoist directly above the load

Avoid side pulling or angled lifting

Ensure the chain hangs freely without obstruction

Side loading places dangerous forces on the lifting chain and hooks.

Attach the Load Securely

When attaching the lifting chain to the load:

Ensure hooks are fully seated

Avoid point loading on chain links

Do not twist or knot the chain

Balance the load before lifting

Proper attachment helps the lifting chain carry the load evenly.

Operate the Chain Hoist Smoothly

During lifting:

Apply force slowly and steadily

Avoid sudden jerks or shock loads

Lift just clear of the ground to check balance

Continue lifting smoothly once stable

Shock loading significantly shortens lifting chain service life.

Monitor the Lift

While lifting:

Keep all personnel clear of the load

Watch for load rotation or slipping

Stop immediately if abnormal movement occurs

Safe operation relies on continuous attention, not just equipment strength.

Lower the Load and Store the Lifting Chain

After lifting:

Lower the load slowly

Remove tension before disconnecting

Clean and dry the lifting chain

Store it in a dry, protected area

Proper storage prevents corrosion and simplifies future inspections.

Common Mistakes When Using a Chain Hoist

Avoid these frequent errors:

Using transport chain instead of lifting chain

Exceeding rated chain capacity

Pulling the hoist at an angle

Skipping inspections

Allowing the chain to twist or kink

Most chain hoist accidents are caused by these mistakes.

A Practical Tip (Soft Product Mention)

If a chain hoist feels hard to operate or the chain seems overly heavy, the issue may be chain size or grade, not the hoist itself.

In many cases, using a properly rated alloy lifting chain improves handling and safety without changing the hoist mechanism.

Final Thoughts

Knowing how to use a chain hoist for lifting correctly starts with understanding how the lifting chain works. Proper selection, inspection, positioning, and smooth operation all contribute to safer lifts and longer equipment life.

When the lifting chain is used correctly, a chain hoist becomes one of the most reliable lifting tools available.